Dukinfield Cotton Spinning Mills

A spinning mill carried out many processes, which transformed bales of raw cotton into a yarn ready for weaving. The term 'spinning' could refer to the whole activity or just to the final process of making yarn. The next step in manufacture was 'doubling', which was the process of twisting together two spun yarns, and it is likely that this process was also undertaken at these mills.

Early cotton mills were vulnerable to fire because of either the creation of an explosive atmosphere caused by cotton fibres floating in the air or by the spontaneous combustion of bales of raw cotton. Such fires were frequent and often disastrous and this created a strong incentive to find a solution to the problem. The first attempt was the brick-built mill with internal cast-iron columns supporting the floors. The floors consisted of an array of shallow brick arches (called jack arches) springing from timber beams supported by cast-iron columns. Exposed surfaces of the beams were coated with plaster to give them a degree of protection from fire. The jack arches were covered with sand or ash and the flooring was laid on top of this. The flooring consisted of heavy timber (less able to catch fire), stone flags or tiles.

The next stage was to replace the timber beams with beams made of cast iron. These iron-framed mills were generally referred to as being of 'fireproof construction'. Development work continued on the design of these mills until a stage was reached where the thick load-bearing exterior walls were replaced by curtain wall cladding.

Sir William Fairbairn began work in Manchester on the design of cast-iron beams and he made and tested them at his works in Ancoats. The Manchester Literary and Philosophical Society published the results of his research in 1830 and this became the basis for structural cast-iron design during the 19th century. Water Street Bridge in Manchester, built in 1829/30 by George Stephenson for the Liverpool and Manchester Railway Company, is the first known practical application of this type of structure. Fairbairn's research permitted the first bridge of girder (or level beam) construction to be built.

Victoria and Albert Mills were built in 1873 and these were typical fireproof mills of brick construction having cast-iron columns on which jack arches were laid. The exterior walls became thinner from floor to floor.

It is not known when these mills ceased to be used for spinning purposes but at some point during the first half of the 20th century they were acquired by the International Cotton Waste Company. In 1947, Albert Mill was bought from the Waste Company by William Kenyon & Sons (Dukinfield) Ltd. When Kenyon's first occupied the building, it was observed that there were runnels in the ground floor, along which water once flowed to keep the humidity high in order to reduce the incidence of yarn breakage.

Their steel fabrication company occupied the ground floor and the upper floors were used as offices and for research and development purposes. By coincidence, they also housed the offices of the Kenyon Vicuclad Company, which specialised in the manufacture of thermal cladding, made from exfoliated vermiculite, which was used as cladding in steel-framed buildings to reduce the risk of bending and collapse of columns and beams in the event of fire. Albert Mill closed in 1976 and it was demolished shortly afterwards, save for an annexe on the Victoria Road side, which still stands. Victoria Mill continued to be used to process cotton waste and in 1976, the year that Albert Mill closed, it was still being used for this purpose. As a result of spontaneous combustion, this often resulted in small fires starting, which required the attendance of the fire brigade. Fortunately, these were not serious. Victoria Mill was subsequently closed and demolished in 1987/88.

Picture Gallery

To use the Picture Gallery, click a thumbnail to view a larger image. Then click the 'Back Arrow' to return here.


Photographs: Author's Collection